Home Bond Rod Mill Work Index Modified
Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied. The test is a closed-circuit dry grindability test performed in a standard rod mill.
Bond Rod Mill Work Index Equipment Apparatus. The Bond rod mill work index is not as common as the Bond ball mill work index and there are two different variations on the mill apparatus The SAGMILLINGCOM metallurgical standard test procedures to determine the physical properties of ores include the Bond ball mill work index and the Bond rod mill work index The middle size …
The mill product can either be finished size ready for processing, or an intermediate size ready for final grinding in a rod mill, ball mill or pebble mill. AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill.
Bond's approach consists of determining the ore hardness characteristics, or Work Index (Wi) via standardized laboratory testwork. The full suite of Bond comminution tests provide the Ball Mill Work Index (BWi), the Rod Mill Work Index (RWi), the Crusher Work Index (CWi) and the Abrasion Index (Ai).
Mine to mill study: Bond Work Index as factor for intrusive and non-intrusive rock type W F E OUEDRAOGO 1.Senior Drill and Blast Engineer, Hounde Gold Operation, Burkina Faso Email: [email protected] ABSTRACT To review and determine the optimal design parameters in the drill and blast in three different pits at
This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. …
The Work Index is used when determining the size of the mill and grinding power required to produce the required ore throughput in a ball mill. 2. Procedure 2.1. Bond Ball Mill Grindability The sample was crushed to passing 6 mesh (3.35mm), from this a 700 cc volume was measured and weighed to be used as feed for the Bond Mill.
Bond rod mill work index results from Australian laboratories with smooth liners should not be used in the SAGMILLING.COM models. The test is a 'locked-cycle' test where ground product is removed from test cycles and replaced by fresh feed. The test must achieve a steady-state before completion.
rod mill work index has not been de ned as yet. The ball fi mill work index is con rmed at 16 kWh/t. The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4 oversize factor calculation is not suf cient to compensate fi
Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on profitability. Mill operators have long used operating work indices to evaluate grinding circuit
The Bond rod mill work index (Wi RM, or RWi) conducted from a feed size of approximately 10 mm to a product size on the order of 1 mm. The Bond …
Essa® Bond Test-Work Equipment. Internationally accepted mineral metallurgical standard test procedures to determine the physical properties of ores include the Bond ball mill work index and the Bond rod mill work index. These are empirical …
Laboratory Rod / Ball Mills including Bond Rod / Ball Work / Grindability Index. MARC manufactures a wide range of laboratory metallurgical ball / rod mills and automated Bond rod / ball mills (with wave liners) to suit most metallurgical laboratory applications. Our range extends from small 6L jar-type mills that are manually positioned on ...
The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of …
To calculate Bond rod-mill work indices, the four samples were screened and the particle size distributions plotted in Fig. 2.The plot was used to find F 80 of the samples for calculations. Fig. 3, Fig. 4 show the grinding kinetics of Pb, Cu, Fe, and Mn ores in the Bond rod-mill in different test-sieves. The slopes of all lines in the figures are equal to the k value of Eq.
Prominer provides ball mill / rod mill grinding system which is widely used in various types of ores' beneficiation, electricity, cement and chemical industries. It can carry out dry or wet pulverizing and can meet demand for sustainable large-scale production.
WORK INDEX •Work Index, Wi, is the gross energy requirement in kilowatt hour per ton of feed (kWh/ton of feed) to reduce a very large particle to such a size that 80% of the product will pass through a 10micrometer, or 0.1 mm screen. •If Dp is in mm, 𝑊𝑖=𝐾 1 𝐷𝑝𝑝 𝐾 = 0.1𝑊𝑖=0.3162𝑊𝑖 I =0.3162𝑊𝑖 1
A different approach is taken with the rod mill design where equations by Bond and Rowling are used to calculate the mill power draw. The Morgärdshammar equation ... Wr - rod milling work index kWh/t Fb80 - 80% passing size for pseudo ball mill feed Pb - Power for ball milling 10 1 110 1 80 **W (F b b − )
pressure grinding rolls (HPGR) products based on a Bond mill test procedure. Multiple trade-off studies have reported the performance of HPGR versus SAG milling with energy savings of between 11 and 32 per cent. One factor that is often inconsistently defined in these studies is the change in the Bond Ball Work Index (BBWi).
Measuring ore grindability in rod mills. The Bond Rod Mill Work Index is a measure of the resistance of the material to grinding in a rod mill. It can be used to determine the grinding power required for a given throughput of material under rod mill grinding conditions. It is a 'locked cycle' test conducted in closed circuit with a laboratory ...
Assume the crushing work index is similar to the rod mill: 20 (metric). Default SSBM contingency for SABC circuit is 0.10. Assume liner thickness of 6 inches in SAG, 4.5 inches in ball mill. Model predicted throughput: 1499 t/h on Pit 3 ore and 1488 t/h on Pit 2 ore. Result for default model conditions:
Here is a list presented in table form of Rod Mill Work Index as tested/presented by SME handbook of mineral processing, N.L Weiss Editor, N.Y. 1985. Rapid Determination of Bond Rod-mill Work Index by Craig Taylor on Scribd
1) The ore fed to a rod mill has a Bond Work Index of 18 kWht-1. The p80 of feed to the mill is 22 mm (f) and the p80 of the product from the mill is 0.140 mm (p). Calculate the work (in kW/tonne) required to grind the ore to the product size. 2)A ball mill with an internal diameter of 2,600 mm is operated at 75% of the critical speed.
The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, …
Bond Test WI's (kWh/t): Rod Mill: Ball Mill: 9.5 kWh/t.8 9 kWh/t . Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µ
The Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. Magdalinovic [38] measured the Bond work index of three ore types using different test screen sizes. He produced a correlation between the mass of test screen undersize per revolution, G, …
1 Predicting Mill Feed Specific Energy from Bond Ball Mill Work Index Tests at Olympic Dam Y Li1, V Liebezeit2, K Ehrig3, M Smith4, B Pewkliang5 and E Macmillan6 1. MAusIMM, Senior Geometallurgist, BHP Olympic Dam, Adelaide, South Australia 5000.
Alsto Bond Index Ball Mill. Internationally accepted mineral metallurgical standard test procedures to determine the physical properties of ores include the Bond ball mill work index. This is empirical index determined by closed circuit grindability …
Magdalinovic N, Trumic M, Trumic G, Magdalinovic S, Trumic M (2012) Determination of the Bond work index on samples of non-standard size. Int J Miner Process 114–117:48–50. Google Scholar 13. Tavares LM, De Carvalho RM, Guerrero JC (2012) Simulating the Bond rod mill grindability test. Miner Eng 26:99–101